Color Separation & Automotive Art by JOSULI

Color Separation & T-Shirt Design

Press-Ready Color Separations for Screen Printers

Fast, Press-Ready Color Separations Engineered for Your Shop Setup

Eliminate press downtime, reduce setup headaches, and get flawless print results—tailored to your exact mesh counts, ink limits, and printing workflow.

Running a screen printing shop means every minute on press counts. I know how frustrating it is to deal with poor registration, muddy colors, or artwork files that just don’t print the way they look on screen. That’s where I step in.

Think of me as your dedicated prepress partner. I take your raw artwork, clean up technical flaws, and build high-precision color channels crafted specifically for your equipment—whether you’re running a manual press or a 12-color automatic. No guesswork, no unnecessary colors, just production-ready files delivered within 24 to 48 hours so your presses keep running smoothly.

How We Work Together
01

Send Your Art

Upload your client’s files (PSD, AI, PDF, etc.) through my secure portal and tell me your press setup.

02

I Engineer the Files

I process the artwork, fix low-quality issues if needed, and create press-ready color channels.

03

Ready to Print

You receive a complete “Print Kit” with the separation file, mockups, and printing instructions. Ready to hit the pallet!

Basic Spot Color Example 1
Sample: Flat Spot Color Separation (1-6 Colors)
Basic Spot Color Example 2
Sample: Vector Art with Spot Halftones
Basic Spot Color Example 3
Sample: Clean Vectors & Trapping Setup
Premium Simulated Process Example 1
Sample: Complex Simulated Process Illustration
Premium Simulated Process Example 2
Sample: High-Density Halftones for Dark Garments
Premium Simulated Process Example 3
Sample: Multi-Channel Index & Simulated Channels
Spot Color / CMYK $25 USD

Ideal for vector logos, flat-color graphics, spot colors with gradients, and standard CMYK process printing.

⏱ 24-48h Delivery 🔄 Custom Ink Limit
  • Flexible File Delivery: Master files in PSD, AI, or PDF.
  • RIP-Free Halftones: Custom halftones generated directly in your file.
  • Press Precision: Controlled trapping, choke/spread, and clean edges.
  • Fast Turnaround: Production-ready files ready to burn to screen.
Order Separations ($25 USD)
Simulated Process & Index $45 USD

For complex illustrations, motorsport graphics, photos, and high-end apparel artwork.

⏱ 24-48h Delivery 🎨 Unlimited Colors
  • Flat Rate: Unlimited colors separated into press-ready Pantone channels.
  • Garment Versatility: Vibrant results on light and dark garments.
  • Smooth Transitions: Custom halftone angles engineered for press setup.
  • Complete Work Order: Print sequence, PMS color codes, and mesh counts included.
Order Separations ($45 USD)

The Overflow Art Department

For print shops with moderate to high daily demand.

Let’s Talk!
Part-time or Full-time availability
  • Is your art department overloaded? I can step in as your remote, white-label prepress partner.
  • Weekly or monthly arrangements to handle your daily separations and vector clean-ups, keeping your production schedule on track.
To discuss a partnership, please send me a message using the floating icons on the left (WhatsApp, Telegram, or Email).

Separations That Perform on Press, Not Just on Screen

REAL PRESS RESULTS

A great separation file isn’t defined by how pretty it looks in Photoshop—it’s proven by how cleanly it prints on the carousel.

Below is a showcase of actual production runs from print shops worldwide using these separation files. From crisp vector spot colors to complex simulated process illustrations on dark garments, explore how precise channel control, custom underbases, and proper halftone angles translate into vibrant, production-ready apparel.

Category: Musclecar
Category: Musclecar
Client: @raptordesignsinc
Client: @raptordesignsinc
Client: @raptordesignsinc

Ready to Start Your Color Separation?

Click anywhere here to upload your artwork files and tell us your shop specs.

Accepted Formats: PSD, AI, TIFF, EPS, PNG, PDF, JPEG Upload Your Artwork Now →
Clear Answers

Frequently Asked Questions

Everything you need to know about our prepress and color separation services.

1. Files & Requirements
I accept almost any image format: PSD, AI, TIFF, EPS, PDF, PNG, or high-res JPEG. Layered vector files (AI/EPS) or high-resolution Photoshop files (PSD at 300 DPI) are ideal, but if you only have a low-res flattened image, don't worry—I can clean it up or redraw it for you.
No problem at all! Before creating the color channels, I perform an initial artwork inspection. If the image needs redraws, vectorization, or resolution enhancement, I will clean it up so the final print comes out razor-sharp instead of pixelated.
You don't need expensive RIP software to print these files! Just let me know in your order notes. I will manually output your master files with halftone screens (LPI, dot angles, and shape) pre-rendered directly into 100% K channels. You can print them straight to film positives using standard software (Photoshop, Illustrator, CorelDRAW, or Acrobat Reader).
2. Technical & Press Setup
During checkout, you can specify your maximum color limit (e.g., 6-color manual, 8-color auto, or 12-color setup), preferred mesh counts (110, 156, 230, 305, etc.), print sequence, and garment fabric type. I engineer the separation around your exact constraints so you don't have to adjust anything on press day.
  • Spot Color ($25 USD): Perfect for logos, vector graphics, text, and flat-color designs with simple gradients. Uses solid Pantone inks or halftone blends.
  • Simulated Process / Index ($45 USD): Designed for photorealistic artwork, complex motorsport graphics, and multi-color illustrations on dark or light garments. Uses halftone blends of opaque inks over a custom white underbase.
Yes! For prints on dark or mid-tone garments, every file includes a custom-choked white underbase to prevent registration bleeding, as well as a highlight white screen for pop, brightness, and high-contrast detail.
You will receive a complete "Print Kit" containing:
  • Master Channel PSD (or layered AI/PDF depending on your workflow).
  • Individual black-only film positive files ready to burn to screen.
  • Complete Production Work Order specifying Pantone PMS codes, recommended mesh counts, print order, halftone LPI/angles, and garment mockups.
3. Turnaround, Privacy & Guarantee
Standard turnaround time is 24 to 48 hours. If you are in a rush and need same-day rush processing for a tight press deadline, please contact me directly before ordering.
100% Confidential. Your artwork, client designs, and proprietary files will never be shared, sold, or redistributed. I work as a white-label partner behind the scenes, and your files remain under your full ownership at all times.
Your satisfaction and success on press are guaranteed. If you run a test print and need minor channel adjustments, underbase tweaks, or color modifications to match your shop's ink opacity, revisions are included at no extra cost.

Have a unique press setup or a complex project?

Feel free to reach out via WhatsApp, Telegram, or Email before placing your order. I'm here to help!